Warehouse Optimization Suite

Every warehouse has hidden throughput

Most warehouses operate at 60-70% of their potential. rackzip's optimization suite — AI slotting, wave picking, labor analytics, and predictive forecasting — finds the other 30% without adding headcount or hardware.

30%
Less travel time

AI slotting positions high-velocity SKUs in premium zones closest to shipping.

3.2×
Throughput increase

Wave picking consolidates orders into zone-optimized batches.

99.8%
Inventory accuracy

Cycle counting with variance tracking eliminates discrepancies.

18%
Labor cost reduction

Productivity tracking and slotting optimization combined.

Six optimization engines working together

Each module delivers value independently. Together, they compound — slotting feeds wave picking, labor analytics validates impact, and forecasting keeps it all ahead of demand.

From data to optimized in four steps

No consultants, no 6-month implementation. Connect your data and start seeing recommendations within days.

01

Connect your data

Import SKUs, locations, and order history. rackzip integrates with Shopify, Amazon, ShipStation, and 11+ platforms.

02

Analyze & recommend

The optimization engine processes velocity data, travel patterns, and labor metrics to surface improvement opportunities.

03

Review & apply

Approve slotting moves, configure wave rules, set KPI targets. Changes are scheduled during off-peak hours.

04

Measure & iterate

Real-time dashboards track the impact of every optimization. The system learns and refines recommendations continuously.

Everything you need to run a tighter warehouse

Beyond the core optimization engines, rackzip covers the full operational stack.

Zone-based layout management

Define pick zones, bulk storage, climate-controlled areas, receiving docks, and staging. Each zone has its own rules and capacity.

Real-time inventory visibility

Track every SKU across every location with lot, batch, serial number, and expiry date — updated on every receive, pick, and adjustment.

Automated reorder alerts

Velocity-based restock notifications trigger before stockouts happen. Never run out of your top movers again.

Pick rate benchmarking

Compare individual picker performance against team averages and shift targets. Leaderboards drive healthy competition.

Multi-facility support

Manage multiple warehouses from a single dashboard. Cross-facility transfers, consolidated reporting, and facility-level KPIs.

Dock scheduling

Coordinate inbound and outbound dock appointments. Prevent congestion, reduce detention charges, and optimize dock utilization.

Billing & invoicing

Per-client rate cards for storage, handling, VAS, and shipping. Auto-generate invoices with detailed line items.

Role-based access control

9 roles with 24 granular permissions across 6 categories. From Super Admin to Picker/Packer to 3PL Client viewer.

Before rackzip vs. after

Metric
Before
After rackzip
Average pick time
4.2 min/order
2.8 min/order
Travel time per shift
38% of shift
24% of shift
Inventory accuracy
94.1%
99.8%
Slotting review cycle
Annual
Continuous
Order throughput
120 orders/hr
385 orders/hr
Labor cost per unit
$0.42/unit
$0.31/unit

Built for warehouses that want to grow without scaling costs linearly

Stop leaving throughput on the table

See exactly where your warehouse is losing time and money. Try the live demo — no signup required — or start a free trial with your own data.